Automated Guided Vehicle (AGV) Lithium Batteries — 24V/48V LiFePO4 Packs for Continuous, Safe, High‑Efficiency Operations

Battery swaps and slow charging drain intralogistics ROI. Our automated guided vehicle lithium batteries are built on LiFePO4 chemistry, deliver fast opportunity charging, multi‑thousand cycle life, and smart BMS with CAN/RS485/RS232—so fleets run longer with fewer interventions.

Core Product Features

Remove Bottlenecks

  • Fast opportunity charging keeps state‑of‑charge high during micro‑stops—no swap lines, no idle AGVs.
  • High energy density and low mass improve runtime and payload efficiency.
  • Metal housings and IP‑rated sealing resist dust and moisture in real‑world warehouses.

Built for AGV/AMR Duty

  • LiFePO4 chemistry for robust thermal stability and long life (commonly 2,000–6,000 cycles with proper management).
  • Smart BMS with protections (OCP/OVP/UVP/OTP) and rich telemetry via CANRS485RS232.
  • Series/parallel ready for capacity scaling; common integration with WMS/MES and fleet software.

Measurable Uptime Gains

  • Higher usable DoD (typically ~80%) and ~95% charge efficiency vs. lead‑acid.
  • Rapid recharge windows enable multi‑shift, near‑continuous operation.
  • Flexible footprints, CAN DBC mapping, and enclosure options accelerate project deployment.

Models & Core Specifications

Below is our current lineup of automated guided vehicle lithium batteries (24V/48V). For drawings, CAN signal lists, and charger sizing, contact engineering.

ModelNominal Voltage (V)Capacity (Ah)Max Charge (A)Max Continuous Discharge (A)Weight (kg)Dimensions (mm)
SPF24V50-SM25.650505020324×234×169
SPF24V60-SM25.660505025336×260×210
SPF24V80-SM25.680808032356×335×216
SPF24V100-CAN25.615010010038550×460×110
SPF24V210-CAN25.6210150200~75 (165.2 lbs)650×210×630
SPF48V50-SM4850505038480×432×120
SPF48V84-CAN48844010045.8447×457×173
SPF48V120-CAN481206012080770×290×190

*Specifications based on the provided Xupai data; subject to change without notice. Fast‑charge rate depends on BMS limits, charger capability, and ambient temperature.

Engineering Notes

  • Chemistry: LiFePO4 for robust thermal behavior and long cycle life when operated within recommended temperature and DoD bands.
  • Standards: Commonly applied references include IEC 62619 (industrial secondary lithium cells & batteries—safety), IEC 60529 (enclosure IP ratings), and ISO 3691‑4 (driverless industrial trucks—AGV/AMR safety).
  • Communications: CAN‑BUS (ISO 11898), RS485, RS232 for BMS telemetry, limits, and fault codes; CAN recommended for modern fleet systems.
  • Integration: Series/parallel expansion supported; confirm total system current, short‑circuit limits, and charger voltage windows.
  • Thermal: Maintain within design temperature range to maximize cycle life; derate charge current at low temperatures.

Opportunity Charging Strategy

Place chargers at queues, docks, and mission hand‑offs. Short, frequent top‑ups maintain a high state‑of‑charge and reduce peak current stress, enabling near‑continuous multi‑shift operation without battery swaps.

  • Match charger output to BMS limits and plant power.
  • Use CAN telemetry to enforce current/temperature constraints.
  • Define charge windows in WMS/MES missions to avoid congestion.

FAQ

Why LiFePO4 for AGV vs. NMC or lead‑acid?

LiFePO4 combines robust thermal stability, long cycle life, and high efficiency with minimal maintenance—ideal for driverless operations in logistics and manufacturing.

Can these packs support opportunity charging?

Yes. With the correct charger sizing and BMS limits, short top‑ups at mission pauses keep the fleet running with fewer full charging sessions.

What IP rating should I choose?

Match floor conditions: IP54 for dusty/splashing areas; IP67 for dust‑tight and temporary immersion resistance. Always verify against your risk assessment.

Which safety standards apply?

Common references include IEC 62619 (industrial Li‑ion safety), IEC 60529 (enclosure IP), and ISO 3691‑4 (AGV/AMR safety). Your compliance plan may include additional local regulations.

What life can I expect?

Life depends on temperature, DoD, and C‑rate. With proper management, multi‑thousand‑cycle endurance is typical for industrial LFP packs.

Buying Checklist

  • AGV/AMR model, curb weight, payload, wheel type, floor conditions, slopes.
  • Average/peak power draw and mission profile (hours/shift, shifts/day).
  • Required enclosure IP rating and ambient temperature range.
  • Charger availability (voltage/current), grid constraints, and opportunity charging map.
  • Interfaces: CAN/RS485/RS232, telemetry granularity, alarms/fault handling.

Request a Tailored AGV Power Plan

Send us your vehicle model and shift profile. We’ll propose the right pack + charger, CAN signal list, and an opportunity‑charging layout to maximize uptime.